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SP-M20S
SP
8543709990
Ultrasonic welding is a widely used method for joining thermoplastic materials. It involves the application of high-frequency mechanical vibrations to two plastic parts held together under pressure to generate localized heat, causing the plastic to melt and fuse together. Ultrasonic welding is a popular choice for joining plastic parts as it is fast, cost- effective, and produces strong, hermetic welds with minimal thermal distortion.
Process:
The process of ultrasonic welding involves several steps. First, the two plastic parts to be welded are held together with a clamping mechanism, typically a pneumatic cylinder. Then, an ultrasonic horn is pressed onto the joint area, and high-frequency vibrations are applied to the parts. The frictional heat generated by the vibrations causes the plastic to melt and fuse together. Once the welding time is complete, the horn is retracted, and the welded part is allowed to cool.
| Name | Ultrasonic Transducer | Ultrasonic Generator |
| Model | SP-5020-4Z | SP-HJ3000 |
| Ultrasonic Frequency | 20±0.5Khz | 20±0.5Khz |
| Ultrasonic Power | 2000 Watt | 2000 Watt |
| Work Method | - | intermittent wave/continuous wave |
| Capacitance | 11000 ±10%pF | - |
| Resistance | ≤10Ω | - |
| Max.Allowable | 75℃ | 0~40℃ |
| Storage Temperature | -5℃～+40℃ | -5℃～+40℃ |
| Working Area | 110X20mm | - |
| Size | H253mm X θ 63mm | 350(L)*310(W)*150(H)mm |
| Weight | 8Kg | 9Kg |
| Power Supply | - | 220V, 50/60Hz, 1 Phase |
1Fast and Efficient: Ultrasonic welding can create strong and permanent bonds quickly and efficiently, reducing production time and increasing productivity.
2No Need for Additional Materials: Unlike other bonding methods, ultrasonic welding does not require any additional adhesives, solvents, or fasteners, which can save costs and eliminate the need for potentially hazardous chemicals.
3Strong and Durable Bonds: Ultrasonic welding creates a molecular bond between the plastic components, resulting in a strong, durable bond that is resistant to wear and tear.
4Consistent Results: Ultrasonic welding provides consistent results, ensuring that each joint is identical to the last, which is crucial for maintaining product quality and reducing defects.
5Versatile: Ultrasonic welding can be used to join a wide range of plastic materials, including thermoplastics, composites, and films, making it a versatile solution for many applications.
6Safe: Ultrasonic welding is a safe process that does not produce any harmful fumes or emit radiation, making it a suitable option for many industries and applications.
Ultrasonic welding has several advantages over other welding techniques. It is fast and produces strong, hermetic welds with minimal thermal distortion. It is also a cost-effective method, as it requires no additional materials such as adhesives or solvents. Additionally, the process can be easily automated for high-volume production.
 | |  |
Customers' evalution as follow:
The ultrasonic welding system works very well.
The performance of welding equipment has been greatly improved.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
Ultrasonic welding is a widely used method for joining thermoplastic materials. It involves the application of high-frequency mechanical vibrations to two plastic parts held together under pressure to generate localized heat, causing the plastic to melt and fuse together. Ultrasonic welding is a popular choice for joining plastic parts as it is fast, cost- effective, and produces strong, hermetic welds with minimal thermal distortion.
Process:
The process of ultrasonic welding involves several steps. First, the two plastic parts to be welded are held together with a clamping mechanism, typically a pneumatic cylinder. Then, an ultrasonic horn is pressed onto the joint area, and high-frequency vibrations are applied to the parts. The frictional heat generated by the vibrations causes the plastic to melt and fuse together. Once the welding time is complete, the horn is retracted, and the welded part is allowed to cool.
| Name | Ultrasonic Transducer | Ultrasonic Generator |
| Model | SP-5020-4Z | SP-HJ3000 |
| Ultrasonic Frequency | 20±0.5Khz | 20±0.5Khz |
| Ultrasonic Power | 2000 Watt | 2000 Watt |
| Work Method | - | intermittent wave/continuous wave |
| Capacitance | 11000 ±10%pF | - |
| Resistance | ≤10Ω | - |
| Max.Allowable | 75℃ | 0~40℃ |
| Storage Temperature | -5℃～+40℃ | -5℃～+40℃ |
| Working Area | 110X20mm | - |
| Size | H253mm X θ 63mm | 350(L)*310(W)*150(H)mm |
| Weight | 8Kg | 9Kg |
| Power Supply | - | 220V, 50/60Hz, 1 Phase |
1Fast and Efficient: Ultrasonic welding can create strong and permanent bonds quickly and efficiently, reducing production time and increasing productivity.
2No Need for Additional Materials: Unlike other bonding methods, ultrasonic welding does not require any additional adhesives, solvents, or fasteners, which can save costs and eliminate the need for potentially hazardous chemicals.
3Strong and Durable Bonds: Ultrasonic welding creates a molecular bond between the plastic components, resulting in a strong, durable bond that is resistant to wear and tear.
4Consistent Results: Ultrasonic welding provides consistent results, ensuring that each joint is identical to the last, which is crucial for maintaining product quality and reducing defects.
5Versatile: Ultrasonic welding can be used to join a wide range of plastic materials, including thermoplastics, composites, and films, making it a versatile solution for many applications.
6Safe: Ultrasonic welding is a safe process that does not produce any harmful fumes or emit radiation, making it a suitable option for many industries and applications.
Ultrasonic welding has several advantages over other welding techniques. It is fast and produces strong, hermetic welds with minimal thermal distortion. It is also a cost-effective method, as it requires no additional materials such as adhesives or solvents. Additionally, the process can be easily automated for high-volume production.
| | |
Customers' evalution as follow:
The ultrasonic welding system works very well.
The performance of welding equipment has been greatly improved.
You have been most kind and helpful. Thank you for your expert communication.
Customers' recognition and trust is our driving force.
Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.
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