Cost-Effective High-Power Ultrasonic homogenizer for Industrial Emulsion Processing

Application:

Ultrasonic homogenizers are widely used in processes requiring efficient dispersion and homogenization, including:

1.Emulsification and dispersion of liquids

2.Particle size reduction and deagglomeration

3.Nanomaterial processing

4.Pharmaceutical and biotechnology applications

5.Food, cosmetic and chemical processing

6.Cell disruption and lysis

The system is suitable for laboratory research, pilot-scale testing and industrial production.

Product Overview:

our industrial ultrasonic homogenizer delivers high-energy ultrasonic vibration into liquid media to generate intense cavitation and shear forces.

These forces effectively break agglomerates, droplets and particles into smaller and more uniform sizes. Compared with conventional homogenization methods, ultrasonic homogenization provides higher efficiency, better reproducibility and flexible process control.

Key Advantages:

1. Core parts with Titanium alloy materials

2. Ultrasonic probe with different size and type for selection

3. Matching with digital generator, auto-tuning, auto search frequency

4. With automatic alarm protection, easy to operate

5. Power adjustable from 1% to 99%

6. Amplitude stability and high, long working hours, more efficiency

7.High-intensity ultrasonic cavitation for efficient homogenization

8. Provide consulting services and custom reactor designs

System Testing & Performance Verification:

Each ultrasonic homogenizer is tested under simulated working conditions prior to shipment.

During testing, parameters such as ultrasonic output stability, frequency auto-tracking, temperature rise and operational reliability are verified. This ensures stable and consistent homogenization performance under real production conditions.

Technical Configuration:

Specifications can be customized based on application requirements

Why Choose Our Ultrasonic System:

We focus on process stability, repeatability and industrial reliability.

Our ultrasonic homogenizers are engineered for continuous operation and supported by experienced technical teams. By prioritizing long-term performance over short-term output, we help customers achieve consistent and scalable homogenization results.

1. The emulsification quality is high. The average droplet size of the formed emulsion is small, which can reach 0.2~2um. The droplet size distribution range is narrow, up to 0.1~10um. The concentration is high, the concentration of pure emulsion can reach 30%, adding emulsifier can reach 70%.

2. The emulsification is stable, you can produce stable emulsions without or with less emulsifiers, and some can be stable for several months or even more than half a year, with low energy consumption, high production efficiency and low cost.

3.The type of emulsion can be controlled. Using ultrasonic emulsification, under certain sound field conditions, both O/W (oil-in-water) and W/O (water-in-oil) emulsions can be prepared; however, mechanical emulsification is impossible, and only the properties of the emulsifier can control the emulsion type.

Customer Testimonials:

Customers' evalution as follow:

The ultrasonic sonicator works very well.

We improved yield by 5% if we run for 5 minutes.

You have been most kind and helpful. Thank you for your expert communication.

Customers' recognition and trust is our driving force.

Shengpai Technology relies on “Customer Service Being First” as its corporate culture. Aim is ”Quality First, Service First”. Today, because of its abundant professional knowledge and good after-sales service, Shengpai Technology has gained a very good reputation.