Advanced Ultrasonic Non-Contact Assisted Machining For Hard Materials Milling And Drilling

Description:

Ultrasonic Machining (USM) also called as ultrasonic vibration machining is a machining process in which material is removed from the surface of a part by low amplitude and high frequency vibration of a tool against surface of material in the presence of abrasive particles. Non-contact type ultrasonic assisted machining is a relatively new process that can efficiently process so-called advanced materials such as hardened steel, carbide, glass and ceramics

Shengpai Technology Ultrasonic Machining Module adopts non-contact power transmission technology. Unlimited by spindle speed and consumables, the tool speed can reach 38,000 RPM or more, so it can more economically process advanced materials with complex geometries, such as ceramics, glass, sapphire, tungsten carbide and composites.

Specification:

By transmitting high-frequency ultrasonic vibrations through the patented tool rack to the tool, it skillfully removes hard and brittle materials (such as ceramics) and prevents microcracks from hitting the tool and material violently.Therefore, high quality can be achieved in improving the surface quality of the cutting edge and saving material usage.

 

Depending on the requirements of the workpiece, our modules can be processed at higher feed rates and greater feed rates, thus greatly improving the processing efficiency by at least 30% to several times.

Advantages:

1.Reduced machining resistance

2.Lower cutting force

3.Less heat production

4.Tool life extension

5.Higher machining efficiency

6.Higher precision and better surface quality